Notes
Slide Show
Outline
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Corn Planter Tune-ups:
Why Bother?
  • R.L. (Bob) Nielsen
    Dept. of Agronomy
    Purdue University
    West Lafayette, Indiana
  • Email: rnielsen@purdue.edu
  • Web: www.kingcorn.org
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We’ve known for years that…
  • Variable stands of corn are costly in terms of bushels and lost revenue.
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A Biblical reference…
  • Parable of the sower (Matthew 13:3-8)
    • Seeds along path      bird feed
    • Seeds in rocky ground      scorched, withered
    • Seeds within thorns       choked by weeds
    • Seeds in good soil       brought forth grain
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One man’s opinion...
  • “The sins of planting will haunt you all season!”
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A Fact of Life...
  • “A young field of corn can look pretty darn uniform from the seat of your pickup tooling down the blacktop at 60 mph.”
    • -- Bob Nielsen
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Variable stands may be …
  • Plant spacing variability (PSV)
    • How uniformly were the seeds distributed within the row by the planter?
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PSV may be …
  • Very crowded plants here and there...
    • Typically caused by planter malfunction
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PSV may also be …
  • Gaps between plants of various sizes caused by…
    • Planter malfunction and/or
    • Poor germination or survival of plants
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PSV is often composed of …
  • Mixtures of crowded plants and gaps between plants caused by…
    • Planter malfunction and/or
    • Poor germination or survival of plants
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Effect of gaps on yield?
  • No effect if surviving plant population is still within optimum range.
    • For many soils, “optimum” final stand ranges from about 28 to 32,000 ppa.
  • Lower grain yield if surviving plant population is less than optimum.
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Effects of doubles on yield?
  • If targeted seeding rate is below the optimum threshold, doubles may actually increase yield until that threshold is exceeded.
    • E. Nafziger, J. Prod. Ag. 9:238-240 (1996)
  • Yields or standability may decrease at some point beyond optimum population threshold.
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Effect of gaps PLUS doubles?
  • When variable plant spacing is a MIXTURE of gaps and doubles…
    • Effect will usually be negative because the extra plants (doubles) and the plants adjacent to the gaps cannot make up for the grain yield loss caused by the missing plants.
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How much yield loss?
  • First, I have to explain how you measure and quantify the plant spacing problem.
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Quantifying the problem...
  • Calculate a simple mathematical measure of variability called the standard deviation.
    • Large values equal large variability.
    • Most computer spreadsheet programs will easily allow you to calculate standard deviations from a list of values.
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An illustration of uniformity…
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An illustration of variability…
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Same populations, different PSVs
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Plant spacing variability
within commercial fields of corn
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So, what’s the yield loss?
  • From my field research, 1987-93
    • Yield levels from 95 bu/ac to 200 bu/ac
    • Applicable to standard deviations between 2 and 12 inches
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More recent research…
  • Pioneer™ researchers reported very similar yield loss rates from four locations across the Midwest in 2000.
    • Three different genetic families.
    • Approximately 3.4 bushel decrease per inch increase in standard deviation of plant spacing.
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How good is good enough?
  • When measuring seed spacings, aim for a target standard deviation of zero (0) inches.
    • Hard to achieve, but make it your goal.
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How good is good enough?
  • When measuring plant spacings, aim for a target standard deviation of two (2) inches, rather than zero.
    • For typical emergence percentages (90 to 95% of seeding rate), a standard deviation among PLANT spacings of 2 inches may be equivalent to perfect SEED spacing.
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So, what do you gain?
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What causes variability?
  • Germination of the seed (minor issue)
  • Planter malfunction...
    • Worn out planter parts
    • Incorrect planter settings
      and adjustments
    • Operator error
      • Otherwise known as that
        “loose nut behind the wheel”
        • So says Larry Cline (Deere & Co.)
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Don’t forget Mother Nature…
  • Irregular patterns of plant death by hail, frost, insects, disease can cause PSV.
    • Make sure you diagnose the cause(s) of stand variability early to determine whether to blame the planter or Mother Nature!
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Let’s Change Gears...
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Variable stands can also be..
  • Variability for time of seedling emergence throughout the field
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Why is uniform desirable?
  • Delayed plants cannot compete with older, more established plants.
    • At best, delayed emergers will contribute little to yield.
  • Potential yield losses...
    • 8 to 20 % loss if 25 % or more of stand is 2 or more leaf stages “behind”
      • Univ. of IL data
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Causes of delayed emergence...
  • Variability in soil moisture
    • Soil variability for texture and
      natural or artificial drainage
    • Uneven seeding depths
    • Uneven distribution of crop residues
    • Soil drying patterns due to tillage traffic
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Causes of delayed emergence...
  • Variability in seedbed soil temperature
    • Variable soil color and texture
    • Variable seeding depths
    • Variable distribution of crop residues
  • Especially important when soil temps. are hovering around 50F (10C).
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Causes of delayed emergence...
  • Uneven seed to soil contact
    • Rough, cloddy seedbeds
    • Uneven distribution of crop residues
    • Coulter running too deep
    • Incorrect furrow openers adjustment
    • Incorrect furrow closers adjustment
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Minimize uneven stands…
  • With just a little effort and common sense on your part!
    • Offseason care of planter
    • Replacing worn parts
    • Making planter adjustments and
      operating the planter as soil &
      weather conditions dictate
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Don’t let time run away…
  • Take the time to inspect & service your planter on your own, or…
  • Let your local planter dealer do it for you.
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After planting is completed...
  • Clean planter inside and out.
    • Remove all seed from hoppers and metering units.
    • Don’t let it sit in the
      hoppers and rot or
      attract rodents for
      months.
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After planting is completed...
  • Remove seed discs from vacuum planter.
    • Else rubber seals remain compressed and will fail sooner than otherwise.
    • Hang on wall, not stacked on workbench, to avoid warping.
    • Store where temps remain above freezing.
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After planting is completed...
  • Lubricate all chains and bearings.
    • If practical, remove the chains and
      soak in oil all winter.
  • Protect the planter from the elements.
    • Preferably inside.
    • Or outside but protected.
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Pre-season maintenance…
  • Check and replace all worn out parts.
    • Seed meter components, chain links, disc openers, hydraulic hoses, seed tubes, etc.
  • Ensure that coulters and disc openers are aligned accurately.
    • Proper alignment improves accuracy of seed furrow opening.
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Pre-season maintenance…
  • Ensure disc openers and furrow
    closers are aligned accurately.
    • Affects furrow closing efficiency.
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Pre-season maintenance…
  • Adjust or replace worn disc openers.
    • Worn openers cut “W” furrows rather than “V”.
      • Closing wheels may not completely firm soil around seed.
    • Adjust shims so that bottoms touch.
      • Replace openers when no longer possible.
        • Some say replace when 1 inch of wear occurs.
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Pre-season maintenance…
  • For finger-pickup type planters.
    • Check seed meter backplates.
      • Rust buildup
      • Seed treatment residues
      • Worn down ‘dimples’
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Pre-season maintenance…
    • Check condition of seed conveyor belt.
      • Age + seed treatment = brittleness
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Pre-season maintenance…
  • Inflate tires to correct pressure.
  • Clean seed tubes and monitor sensors .
  • Replace seed tubes if excessively worn at bottom.
  • CALIBRATE THE PLANTER!
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Calibrate the planter
  • For air or vacuum planters:
    • Calculate & record the seed weight for each seed lot you intend to plant.
    • Identify & record the correct pressure (air or vacuum) for the calculated seed weight.
    • Identify & record the correct seed disc (or drum) for the calculated seed weight.
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Calibrate the planter…
  • Calibrate the radar.
    • Ensures accurate speed and distance measurement.
  • Identify the correct transmission setting for the desired seeding rate.
    • Use the operators manual.
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Calibrate the planter…
  • Calibrate actual seed drop with...
    • Planter transmission settings
    • Planter monitor readouts
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Calibrate the planter…
  • Calibrate at normal planting speeds and seeding rates in as close to field conditions as possible.
    • Don’t calibrate the planter in the farm lane.
    • Else cannot account for wheel slippage and row unit bounce.
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While you’re at it...
  • Calibrate pesticide and fertilizer planter attachments at same time…
    • Application rates can easily change from year to year.
    • Also check position of attachments relative to planter unit itself.
      • Especially starter fertilizer attachments.
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Is the planter level?
  • Check that the planter units are parallel or level to the ground when the planter is in operation, because that affects...
    • Disc opener depth
    • Press wheel efficiency
    • Seed to soil contact
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Level planter unit…
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Planter unit not level…
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Watch the down pressure…
  • Remember that excessive down pressure at the parallel linkages can lift the planter frame AND the drive wheels.
    • i.e., heavy-duty no-till springs
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Finally, the day of seeding…
  • Remember that rapid and uniform corn germination and emergence will not occur at soil temperatures less than 50o F.
    • Seedling establishment will also not occur rapidly & uniformly if soil temperatures remain cold.
  • Cool soils especially likely when planting early and/or in no-till with heavy surface trash.
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Soil temperature & corn emergence
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The day of seeding…
  • Adjust air or vacuum planters according to seed size or weight.
    • Seed plates, discs, or drums
    • Air or vacuum pressure
  • Remember to re-adjust as necessary when you switch hybrids or seed lots.
    • Failure to do so can cost you dearly at harvest!
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The day of seeding…
  • Remember graphite with finger-pickup meters: 1 tablespoon per bushel of seed.
    • If you discover that seed treatment is building up on the fingers or backplate, then use more graphite.
  • Remember talc with vacuum meters:
    1 cup per bushel to prevent sticky seed.
    • More under humid conditions.
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The day of seeding…
  • Choose an appropriate seeding depth.
    • Depends on field conditions & weather.
    • Aim for a depth that will ensure uniform availability of soil moisture for germination.
      • No less than 1 ½ inches.
      • As deep as 2 or 3 inches
        if necessary to reach
        adequate soil moisture.
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The day of seeding…
  • Check the actual depth of seeding frequently from field to field or day to day.
    • Actual seeding depth can vary from targeted planter setting as soil conditions change.
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The day of seeding…
  • Adjust the depth and tension of no-till coulters from field to field, day to day.
    • Do not cut deeper with the coulter (in line with the disc opener) than the depth of seeding.
    • Avoid trapping old trash inside the furrow.
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The day of seeding…
  • Adjust the tension of the furrow closing wheels according to the conditions of the soil.
    • Remember, excessive pressure
      can compact the soil above the
      seed and restrict emergence.
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The day of seeding…
  • Planting speed should not exceed the manufacturer’s recommendations.
    • Generally, the optimum range of speeds is 5 to 6 miles per hour.
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Planting speed…
  • A form of operator error that…
    • Diminishes the capability of the metering unit to singulate individual kernels.
    • Interferes with the seed travel to the furrow when row units bounce excessively.
    • Often results in uneven seed to soil contact.
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The potential yield effect...
  • Yield losses can approach 2 to 5 bushels per acre for every 1 mph increase.
    • Based on my on-farm research with 22 farmers across Indiana, Illinois and Iowa in 1993.
    • The severity of the yield loss likely depends on the condition (maintenance) of planter.
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Keep speed in perspective...
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The day of seeding…
  • Diligently lubricate the chains and bearings.
    • Best done at the end of a planting day when the chains and bearings are warm.
    • Use multi-purpose spray lubricant, not chain lube or old motor oil.
      • Dries better, less sticky
      • Less of a dirt magnet
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The End of my Sermon...
  • The Bad News…
    • The loss in yield potential from uneven stand establishment in corn begins as early as the day you plant the field!
    • The loss in yield potential can easily be as great as 7 to 15 bushels per acre.
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The End of my Sermon...
  • The Good News…
    • Adjustments and repairs to planters plus the proper operation of the planter can easily prevent these losses from occurring!
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A Final Thought...
  • “Farming is a kind of continual miracle wrought by the hand of God.”
    • -- Benjamin Franklin